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Thermoplastic injection molding
is a process, which uses temperature, high pressures, and speeds to create
three-dimensional plastic parts. The
polymer is melted using a reciprocating screw inside a hot barrel.
A shot (a volume of melted plastic) is built-up, the screw stops
rotating, the mold (typically steel) is closed, and the shot is pushed
into the mold. The
screw stays forward until the gate solidifies and then another shot is
created. Once the part cools, the mold opens, and the part is ejected.
The cycle repeats.
Examples
of products created by this process are computer housings, luer fittings,
car panels, pen housings, milk crates, and many others.
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